USS-40 Scoring Machine

USS-40 Scoring Machine
Single or Double Station with full automatic tool changer

The USS-40 is our newest innovation. It was mainly developed to score materials to a very precise depth, thereby controlling the material left, and not the material cut.
This has become very important in the automotive industry for scoring dashboards. The "leftover" material must be exact, since it determines the force and direction in which the airbag deploys.

The machine is capable of mapping the surface of the required buck, tool or fixture directly on the machine. The built-in AGFM controller, known as the CNC6000 will create the mapping path and cutting path on its own, without the requirement of 3D programming systems.

Once a program is created, the buck can be removed and put back at any time, without re-mapping. When creating the part program, the CNC6000 will also create a probing routine automatically which allows online rotation of the cutting path.

Built in temperature monitoring of the environment will warn the operator about too much of a temperature change per time unit and will allow the operator to automatically recalibrate the machine.

Automatic program generation also provides full poke-yoke compatibility. The tool length is constantly monitored and any deviation will cause the machine to automatically perform a destroy cut on the dashboard, so that safety is not jeopardized due to an imperfection in the score.

To provide maximum throughput, the system can be configured with two stations, therefore allowing for loading and/or unloading while the machine is cutting.

For maximum versatility, the machine is equipped with an automatic tool changer and has the capability of also using a reciprocating tool, which provides a better cut quality for foam scoring.

Extensive tests from our customers have shown, that this method of slicing is far superior to older technologies such as lasers and water jets.

For More Information: sales@agfm.com
http://www.agfm.com

CM-10 CUTTING MACHINE

CM-10 CUTTING MACHINE

Static or Conveyorized Table with four interchangeable heads

Machine Dimensions
Cutting area	3m x 1.83m
X-axis stroke	3000
Y-axis stroke	approx.1800mm
Z-axis stroke	65mm
C-axis stroke	n*360 deg.
Cutting Speeds
Maximum Cutting speed (X,Y)	0-65m/min
Acceleration/deceleration (X,Y) Rapid move /Cutting	2.5m/s² / 1.5m/s²
Acceleration/deceleration (Z)	7.5m/s2
Acceleration/deceleration (C)	900 rad/s2
Machine Accuracy
Positioning accuracy in X + Y	±0.4mm
Positioning accuracy in X + Y (with Axis calibration)	±0.3mm
Repeatability in X + Y	±0.2mm
Repeatability in X + Y (with Axis calibration)	±0.15mm
Profiling Accuracy (in Mylar)	±0.8mm
Profiling Accuracy (in Mylar) (with Axis calibration)	±0.6mm
Drive System
Motors	DC-Servo encoders directly on motor
Control System
Type	CNC6000AP-RTB

For More Information: sales@agfm.com
http://www.agfm.com

Point Grinding Machines

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Carving Machines

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E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Scouring Machines

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E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Scaife Cutting Lathe for Diamond Industry

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Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Scaife Cutting Lathe for Diamond Industry

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Tel.: +49-911-8000066 ·
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E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Motors - "Air-Flow" -System Type "Coborn"

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E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Motors - Type "Coborn"

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Faceting Machines

Diamond Faceting Machines

Faceting Machines - Description:

• Finishes the girdle of round brilliant, while it is being held between pots.
• Can also facet 32 or 64 facets on girdle of sawable sawn goods.

Diamond Faceting Machines - Benefits:

• Completely automatic polishing of facets of equal sizes.
• Maximum accuracy in facet division.
• Polishing of facets and roundness of a very high standard.
• Easily selectable program.
• Digital display of the status, keeps the operator well informed.
• Ergonomically designed controls, avoids operator’s fatigue.
• Great saving by eliminating skilled manpower requirement.
• Single operator can handle up to 5 machines.
• Modular construction, for quicker trouble shooting and easy maintenance.
• Faster return on your investment.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Rondist Machines - Rondist Faceting Machines (for diamonds)

Rondist Faceting Machines (for diamonds)

The Rondist Faceting (Polishing) machine is utilized for polishing of the diamond stone girdle. It is programable from 2 facets, up to 200 facets. The speed and all the other parameters are controllable through the micro-controller, for exact precision.

As a result, it produces highly symmetrical and excellent quality facets on girdle.
It eliminates the off-roundness of the polished stone. This machine has a unique light guided operation assistance to minimize operator error and setting time.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Rondist Machines

Automatic Rondist Machines (for diamonds)

Automatic Rondist Machines are used for regirdling finished diamond stones or making repairs on the girdle of diamonds. It works with synthetic wheel which makes a sliding movement to ensure a good polishing. The machine is delivered with motor,
cabinet, spindle, light and suitable keys.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Boiling Machines - 84.02 Microwave Diamond Boiling Machine 2

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Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Boiling Machines

Diamond Boiling Machines for cleaning of Diamonds

The Diamond Boiling Machine 1. is suitable for the bouling (cleaning) of raw and polished diamonds.

Diamond Boiling Machines - The standard set specification:

• Complete Boiling System – 2 units.
• Glass ceramic sheets type 1 (6 openings; internal diameter 39 mm) – 2 pcs.
• Glass ceramic sheets type 2 (4 openings; internal diameter 48 mm) – 2 pcs.
• Ceramic saucepan for glass ceramic sheet type 1 (diameter 37 mm; height 32 mm; volume 20 ml) – 12 pcs.
• Ceramic saucepan for glass ceramic sheet type 2 (diameter 50 mm; height 40 mm; volume 49 ml) – 8 pcs.
• Complete infrared heating – 1 unit.
• Reflector – 1 pc.
• Packing (simple) – 2 pcs.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Polishing Tools - Diamond impregnated spindles and sawing blades

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Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Polishing Tools -Pots

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E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Polishing Tools - Dops

Dops for diamond industry

• D392, D393, D396, D397, D383: Semi-automatic table tang with Dops
  (polishing tables and opening).
• D310, D311, D312, D313, D314 : Semi-automatic girdle tang with Dops.
• D205, D220, D220T, D230, D410 : Dops for Round diamonds – Blocking.
• D260T, D420, D421, D1070T, D1080T : Dops for Round diamonds – Top finish.
• D260, D270, D400, D1000, D1020, D1070, D1080 : Dops for round diamonds Bottom finish.
• D501M, D506M : Dops for Marquise polishing – Bottom.
• D508M : Dops for Marquise polishing – Top.
• D501PR : Dops for Princess end Carre – Bottom.
• D508PR : Dops for Princess end Carre – Top.
• D506P : Dops for Pearshape polishing - Bottom.
• D508P : Dops for Pearshape polishing – Top.
• D501TR : Dops for Triangle or Hear-shape polishing - Bottom.
• D508TR : Dops for Triangle or Hear-shape polishing – Top.
• D506B : Dops for Baguette or Emerald – Bottom finish.
• D508B : Dops for Baguette or Emerald – Top finish.
• D343, D353, D363 : Dops for large diamonds – US American Type tang.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Polishing Tools

Tangs (for diamonds)

83.01.01 Top tang with telescope.
Perfectly suited for all blocking on the top. Equipped with a spezial telescopic
clawholder, this little workhorse is able to handle both small and big stones.
The claw can be positioned as you wish and the pressure on the clawholder can
be adjusted at any time, depending on the size of the diamond.

83.01.02 Full cut princess tang.
This diamond polishing tang allows you to polish the bottom of the princess or
carre cut in one single tooling, without any further manual work. These tangs are
equipped with a 48x click system and are used together with a special presspot
with a square opening. This presspot is adjustable in height.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Scaifes for Diamond Industry (flat)

Flat Type Scaifes without spindle (for diamonds)

1.) Cast-Iron Scaifes.

• Flat-type scaifes (without spindle) – with bore diameter according to your
  requirements (i.e. diameter 50 mm or 2” = 50,8 mm).
• The parallellity: +/- 0,005 mm.
• Scaifes completely ready for polishing (i.e. scoured and balanced): at moreprice.
• Minimal quantity: 10 pcs./Model. / Made in Belgium.

2.) Diamond Impregnated Flat Type Scaifes.

• The diamond impregnated polishing scaife is especially recommended for the
  polishing of hard Australian mekeables.
• - Advantages: fast cutting, better resistance, longer lasting.
• Flat-type scaives (without spindle) – with bore diameter according to your
  requirements (i.e. diameter 50 mm or 2” = 50,8 mm).
• Width of diamond layer: 30, 35 or 40 mm (and 80 mm for Ø 330 mm).
• Grain-size of diamond powder:
• “M” (Medium grain): for all kind of work, top and bottom, general use.
• “B” (Big grain): for larger stones, top work, gives a very fast cut for stars, etc.
  after working-in the scaive properly.
• “UF” (Ultra Fine) or “FF” (Fine) or “VB” (Very Coarse).
• All diamond impregnated scaives are made completely ready for polishing.
• Minimal quantity: 10 pcs./Model. / Made in Belgium.

3.) “Super-Cut” Diamond Impregnated Scaifes (with spindle, Ø 310 mm).

• If the abovementionend scaifes might be too hard for your application, we can also
  offer you new type of special “SUPER-CUT” scaifes for sawing goods.
• Advantages: Easy cutting, better smoothing.
• Width of diamond layer: 30 and 35 mm.

4.) Double Layered Diamond Impregnated Scaifes
(Flat Type and With Spindle, Ø 310 mm)

• This scaife has two layers of 30 mm seamless next to each other, without any iron
  or other material between.
• Generally: “M” (Medium grain) or “B” (Big grain) - up to our customer wish.
• Advantage: Bruting and smoothing can be done on the same scaife.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Scaifes with spindle for Diamond Industry - 82.01 Scaifes with spindle for Diamond Industry

Scaifes with Spindle (for diamonds)

1.) Cast-Iron Scaifes (Skives).

• Standard cast-iron scaifes has on outside diameter of 310 mm or 330 mm and are
  made with spindle and flat pulley or flat (i.e. without spindle).
• The parallellity: +/- 0,005 mm.
• Scaifes completely ready for polishing (i.e. scoured and balanced): at moreprice.
• Minimal quantity: 10 pcs./Model. / Made in Belgium.

2.) Diamond Impregnated Scaifes (Skives).

• The diamond impregnated polishing scaife is especially recommended for the
  polishing of hard Australian mekeables.
• - Advantages: fast cutting, better resistance, longer lasting.
• Standard diamond impregnated scaifes have an outside diameter of 310 mm and
  are made with spindle and flat pulley or flat (i.e. without spindle).
• Cast-iron smoothing ring next to the diamond impregnated layer: at moreprice.
• Width of diamond layer: 30, 35 or 40 mm (and 80 mm for Ø 330 mm).
• Grain-size of diamond powder:
• “M” (Medium grain): for all kind of work, top and bottom, general use.
• “B” (Big grain): for larger stones, top work, gives a very fast cut for stars, etc.
  after working-in the scaife properly.
• “UF” (Ultra Fine) or “FF” (Fine) or “VB” (Very Coarse).
• All diamond impregnated scaifes are made completely ready for polishing.
• Minimal quantity: 10 pcs./Model. / Made in Belgium.

3.) “Super-Cut” Diamond Impregnated Scaifes (with spindle, Ø 310 mm).

• If the abovementionend scaifes might be too hard for your application, we can also
  offer you new type of special “SUPER-CUT” scaifes for sawing goods.
• Advantages: Easy cutting, better smoothing.
• Width of diamond layer: 30 and 35 mm.

4.) Double Layered Diamond Impregnated Scaifes
(Flat Type and With Spindle, Ø 310 mm)

• This scaife has two layers of 30 mm seamless next to each other, without any iron
  or other material between.
• Generally: “M” (Medium grain) or “B” (Big grain) - up to our customer wish.
• Advantage: Bruting and smoothing can be done on the same scaife.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Balances -

Diamond Balances:
Instruments and accessories for diamond industry

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Instruments & Tools for Diamond Industry - 81.01 Diamond Balance 1

Diamond Balances Instruments and accessories for diamond industry

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Dust Systems for Polishing Machines - 70.03 Dust System for Polishing Machines and Rooms 3

Dust Systems for Diamond polishing factory

The Dust System 3. compact mist separator separates all solid and liquid particles (like diamond powder dust) down to a diameter of <>

Dust Systems for Diamond polishing - Main features:

• Oil-proof welded housing with three independently sealed chambers (no by-passes).
• Integrated fan with reverse-curved blades.
• State-of-the-art control technology using EMC-approved printed circuitry.
• Self-cleansing effect and the high pre-filter performance ensure long service and maintenance intervals. Very simple, quick filter changing.
• Low disposal costs due to the main filter modules having rigid waterproof cardboard framing.
• These standard 3⁄4“ disposal connections for aerosols and cleansing fluids separated out.
• Low maintenance costs thanks to very simple, quick filter changing.
• Adjustable main filter module installation heights (28, 50, 80 mm).
• Very large range of filters can be used.
• Surfacing powder-coated.
• Plug-in Neoprene gaskets that are easy to change.
• Fully electronic filter monitoring system.
• Modern, appealing design.

Dust Systems for Diamond polishing - Accessories available:

• Differential pressure monitoring system via U-piping or contact-making pressure gauge.
• Vertically adjustable mounting column (in 100 mm Stepps from 1,8 to 2,5 meters) permitting higher-level installation.
• Flexible hosing adaptor with accessories for coupling to the extraction point.
• Remote control. Group switching. Siphons.
• Second compression device for use with a second main filter.

The devices are completely pre-assembled ex works so that you need only set them up and plug them in. The control box is of hyper-modern design and secured to the generously dimensioned servicing door as standard.

Dust Systems for Diamond polishing - Technical data:

• Volume flow adjustable: 500 – 1.200 m3/h.
• Max. fan compression: 75 daPa.
• Nominal voltage: 230 V / 50 Hz / Fan voltage consumption: 290 W.
• Noise: <>
• Operating temperature: max. 40°C.
• Weight: 70 kg.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Dust Systems for Polishing Machines - 70.02 Dust System for Polishing Machines and Rooms 2

Dust Systems for Polishing Machines (for diamonds)

Developed along practical lines using the latest research in air treatment, the Compact Air and Mist Separator series “MAD” can be used for almost all mists. And although its small dimensions mean that it takes up very little space, “MAD” is big on economy, reliability, operating safety, ease of handling and serviceability (has been DIN EN ISO 9001 certified, carry the CE emblem). And on providing a quality of the life and safety on the job.

Because of their small dimensions, “MAD” are frequently used right where mists occur and air filtration. Thanks to the different module sizes and the infinitely adjustable fan, they can always be optimally adjusted to the operating volumetric flow and the structural circumstances.

“ MAD” is especially useful for the separation of mists arise during diamond polishing, sawing, bruting, laser processing, etc., well as inflammable mists and fluids.
(In these areas it is frequently not possible to use electrostatic precipitators for safety reasons.)

Used in the “MAD”, the proven large-area filter (2 reusable metallic pre-filters and 1 special fine separator unit) guarantees the optimum basis for the greatest possible efficiency. In this separator units was developed a completely new special micro mixed fibre fleece with oleophobic and hydrophobic qualities to create a reusable filter element.

To achieve long residence times and effective pre-separation, reusable and washable 2 (two) metallic filters ere integrated into the casing as pre-filters. These effective pre-filters already separate a large part of the fine diamond powder mist from the air stream.

Dust Systems for Polishing Machines and Rooms - technical data:

• Kind of dusts: Diamond polishing dust / Oily dust / Other dusts and smoke.
• Diversion of cleaned waste air: back to the room or to the chimney (if required).
• Noise level: LWA: <>
• Electrical protecting standard: IP 54.
• Fire prevention: spark-guard device (integrated into the ventilator motor).
• Remote control for switch on /switch off: optional extra (if required).
• Class of filters (corresponding to DIN EN 779):
• Metallic pre-filters: G 3
• Micro mixed fibre filters: F 8
• Working life of filters:
• Metallic pre-filters (steel and aluminium): practically unlimited life time.
• Special micro mixed fibre fleece filters: 1 – 2 Years (dependent on pollution).
• The metallic pre-filters are washable, because of that – unlimited reusable.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Dust Systems for Diamond Industry - 70.01 Dust System (tube connections)

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Dust Systems for Diamond Industry

70.01 Dust System for Polishing Machines and Room 1

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Laser machines - for bruting, sawing and engraving of diamonds - 60.03 Laser machine 3

High Productivity Diode Pumped Laser Machine

The HP Diode Pumped Laser Machine has been developed especially for diamond sawing, shaping and bruting. The laser have a long resonator in order to have a pulse with enough power to cut in the stone without having the risk of damaging the stones.

The diode pumped lasers benefits from the latest electronic developments. It allows the pulse shaping and power modulation during the whole process in order to minimise risks and adapt the power during the sawing. As a help to positioning the stones correctly we may offer a separate mounting station.

Performances:
- The Laser Machine will cut up to 80 Carats in 8 hours.
- Thickness of 25 to 30 mm and more may be processed.
- Losses are between 2,4 to 3,2 % depending on the size and the shape of the diamond.

Description of the System.
- Colour flat panel monitor with touch screen facility.
- Easy access to the working area.
- Instruction on the computer screen with laser status diagnosis.
- Adaptable standard programmes.
- Rugged construction in aluminium, compact and stable.
- Vision system mounted on the beam exit in order to control while working.
- Double side sawing cassette.
- Shape cutting (Option).
- Parameter change in pause mode.
- High precision linear motor X-Y-Z positioning tables.
- The high precision power supply will control the diode temperature, diode peak current and voltage.
- Due to the very high conversion of the laser diodes the system works on a normal 220 volt plug.
- The total electrical consumption of the system is less than 1,5 kW.

Laser Resonator.
- Laser medium Nd:YAG crystal.
This laser unit has been developed for its specific use in the diamond industry.
- Long pulse configuration. Constant peak power configuration at high frequencies.
- The high power laser diodes have a nominal lifetime of more than 10.000 working hours.
- Closed resonator with easy access for diode change.
- Pulse shaping makes pulse modulation possible even at high frequencies.
- TEM00 mode. Higher beam quality and stability.
- Power tuning from low power to maximum power. Power monitoring (Option).
- Internal closed loop cooling circuit.
- Low weight loss and extremely low breakage level.
- Compact design, maintenance free operation.

Technical details.

Laser Head	DPY20W-JLQSC
Laser medium	Nd :YAG
Pumping	2 pumping diodes
Pulse generator	Internal Q-Switch
Wavelength	1064 nm
Nominal Power in CW	20 Watt
Rep. Range	1 to 50 kHz
Mode	TEM00
M2	<>
Peak power at 30 kHz	30 kW
Pulse width at 10 kHz	120 ns
Stability Pulse to pulse	<>
Beam divergence	<>

X-Y-Z high precision positioning tables with linear motors.

LMX2E	Special rigid aluminium frame with low profile
Weight of X-Y table	42 kg
End contacts	2 inductive PNP contacts on each end
Max. mechanical travel	X: 144 mm / Y: 179 mm / Z: 50 mm
Guidance linearity	± 2µm/250 mm
Smallest step resolution	0,5 µ
Repeatability	± 0,002 mm

Motion Controller.

Motors	HW synchronous motors
Number of axis	3 (X Y Z)
Max. Velocity	5 m/s
Max. Acceleration	100 m/sec2
Motion capabilities	point to point, linear, jog and two axis circular motion modules

Diamond Holders.
Cartridge for multiple vertical sawing, multiple horizontal sawing, multiple double side cutting and single stone holder for special work.

Vision system.
- Camera: High definition colour camera.
- Screen: Flat panel touch screen.

Motion controller.
- Controller : LDS800 stand alone type.
- Number of axis : 4: (X Y Z) +A.
- Motion capabilities: point to point, jog and two axis shape movement.

Standard Software.
Gemsaw Software 4 axis motion controller:
It offers the possibility to operate X-Y-Z table and one rotation axis.

Sawingsoftware.
- The software can perform a straight cut from point 1 to point 2.
- The sawing length is adjustable with the keyboard arrows.
- It is possible to block and unblock the X axis.
- The software supports two cameras with a field of view 1 mm2 and 30x30 mm.
- By choosing the camera 1. it is possible to find a stone, select the right stone and specify the sawing direction.
- By choosing the camera 2. it is possible to inspect the stone or a cut, to find the highest point or center of the stone and log on it.
- Whilst sawing:
- Possibility to interrupt the sawing process, inspect the stone and start again.
- Possibility to interrupt the sawing process, adjust the current depth of the stone and continue the sawing.

With the stone rotation option it is possible to saw the diamond till the specified depth, rotate 45°, 90° or 180° and continue the sawing process. This feature allows sawing the diamond from two sides with less sawing loss.

The Software allows the programming of a V-cut by selecting the sawing angle, exit width and the distance between the strokes and layers. In the properties the V-cut it is possible to select the repetition of the passes on the edge of the V-cut.
One can also choose the shape of the V-cut (centre, left or right).
Left and right tilled V-cut has a certain disadvantage: The sawing depth can not be more than 1 - 2mm.

Processing the stones with a bigger depth will result in the laser beam deflection to the left or right side of the stone.

Shapingsoftware.
A selection of standard forms is available:
Rounds (circular), Marquise, Pears, Hearts, Ovals, Triangle, Square, Rhomboid (Shield), Custom shape.

For each shape it is possible to project and adjust the form on the diamond.
Standard Rhomboid (Shield) shape adjusted to an entirely different form.
For the sawing of each shape it is possible to specify the V-cut and the sawing parameters.
Useful feature: import shapefile.

With the help of 3D diamond analyzing equipment like „Sarin“ is possible to analyze the stone properties and select the biggest or the best diamond yield from the rough stone. (No direct link.)

The Software allows the importing of DXF files and executes the shaping according to the chosen laser parameters.

In green the projection on the surface of the shape of the rough stone.
In white the oval shape chosen by operator to be cut off.
- Shape creation: import of closed outlines from any vector based graphic drawing package.
- Smart saw: for special work and delicate sawing (Power Modulation).
- Parameter change in pause mode.Construction: High stability aluminium frame with adjustable feet.

Dimensions.
- Working height : 800 mm
- Length of construction : 1.200 mm
- Depth: 700 mm
- Weight: approx. 350 kg

Security.
- The construction is made following the DIN security standard.
- Laser Safety class I : closed, safety working area with security doors.

Services.
- Electricity: 230 Volt, Single Pulse, 3,5 kVA, 50-60 Hz (+6%/-10%).
- Stability: < 0,3 %
- Electrical consumption: 4 kW maximum.
- Compressed air: Filtered, dry air flow.
- Cooling: No external cooling water requested.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Laser machines - for bruting, sawing and engraving of diamonds - 60.02 Laser machine 2

High Productivity lamp Pumped Laser Machine

The HP Lamp Pumped Laser Machine has been developed especially for diamond sawing, shaping and bruting. The laser have a long resonator in order to have a pulse with enough power to cut in the stone without having the risk of damaging the stones. As a help to positioning the stones correctly we may offer a separatemounting station with control and transmission to the sawing unit.

Performances:
- The Laser Machine will cut up to 100 Carats in 8 hours.
- Thickness of 25 to 30 mm and more may be processed.
- Losses are between 2,4 to 3,2 % depending on the size and the shape of the diamond.
- 21 W after focus lens.
- 24 h laser time.

Description of the System.
- Colour flat panel monitor.
- Easy access to the working area.
- Instruction on the computer screen with laser status diagnosis.
- Adaptable standard programmes.
- Rugged construction in aluminium, compact and stable.
- Vision system mounted on the beam exit in order to control while working.
- Double side sawing cassette (Option).
- Shape cutting (Option).
- Parameter change in pause mode.
- High precision X-Y-Z positioning tables.

Laser Resonator.
- „Spectron 905-TQ“ traditional lamp pumped laser fort he diamond industry.
- This highly reliable laser been used since years in the diamond sawing applications for highest quality and output.

Laser Parameters.

Laser Head	905-TQ
Laser chamber	Diffuse ceramic reflector
Laser medium	Nd: YAG
Pumping	Linear Krypton Lamp
Modulator	Internal Q-Switch Pulse generator
Wavelenght	1064 nm
Nominal Power in CW	28 Watt
Beam divergence	3 mrd
Beam Qualility M2	< class="Apple-converted-space">
Beam I/e2	1,7 mm.mrd
RMS Stability	1,5
Polarization	Vertical 100:1
Mode	TEM00
Laser power (10 kHz)	24 Watt
Peak power	87 kW
Pulse energy	7 mJ
Pulse width	80 nsec
Average power	7 Watt
Lamplife (minimum / nominal)	400 h / 600 h

Cooling Requirements.

Chiller	CCL100
Minimum pressure	2 bar
Maximum pressure	5 bar
Water consumption (20°C)	9,5 l/min.
Maximun water temperature	20°C

X-Y-Z high precision positioning tables with linear motors.

LMX2E	Special rigid aluminium frame with low profile
Weight of X-Y table	42 kg
End contacts	2 inductive PNP contacts on each end
Max. mechanical travel	X: 144 mm / Y: 179 mm / Z: 50 mm
Guidance linearity	± 2µm/250 mm
Smallest step resolution	0,5 µ
Repeatability	± 0,002 mm

Motion Controller.

Motors	HW synchronous motors
Number of axis	3 (X Y Z)
Max. Velocity	5 m/s
Max. Acceleration	100 m/sec2
Motion capabilities	point to point, linear, jog and two axis circular motion modules

Diamond Holders.
Cartridges for multiple vertical sawing, multiple horizontal sawing, multiple double side cutting and single stone holder for special work.

Vision system.
- Camera: High definition colour camera.
- Screen: Flat panel.

Motion controller.
- Controller : LDS800 stand alone type.
- Number of axis : 4: (X Y Z) +A.
- Motion capabilities: point to point, jog and two axis shape movement.

Standard Software.
Gemsaw Software 4 axis motion controller:
It offers the possibility to operate X-Y-Z table and one rotation axis.

Sawingsoftware.
- The software can perform a straight cut from point 1 to point 2.
- The sawing length is adjustable with the keyboard arrows.
- It is possible to block and unblock the X axis.
- The software supports two cameras with a field of view 1 mm2 and 30x30 mm.
- By choosing the camera 1. it is possible to find a stone, select the right stone and specify the sawing direction.
- By choosing the camera 2. it is possible to inspect the stone or a cut, to find the highest point or center of the stone and log on it.
- Whilst sawing:
- Possibility to interrupt the sawing process, inspect the stone and start again.
- Possibility to interrupt the sawing process, adjust the current depth of the stone and continue the sawing.

With the stone rotation option it is possible to saw the diamond till the specified depth, rotate 45°, 90° or 180° and continue the sawing process. This feature allows sawing the diamond from two sides with less sawing loss.

The Software allows the programming of a V-cut by selecting the sawing angle, exit width and the distance between the strokes and layers. In the properties the V-cut it is possible to select the repetition of the passes on the edge of the V-cut.
One can also choose the shape of the V-cut (centre, left or right).
Left and right tilled V-cut has a certain disadvantage: The sawing depth can not be more than 1 - 2mm.

Processing the stones with a bigger depth will result in the laser beam deflection to the left or right side of the stone.

Shapingsoftware.
A selection of standard forms is available: Rounds (circular), Marquise, Pears, Hearts, Ovals, Triangle, Square, Rhomboid (Shield), Custom shape.
For each shape it is possible to project and adjust the form on the diamond.
Standard Rhomboid (Shield) shape adjusted to an entirely different form.
For the sawing of each shape it is possible to specify the V-cut and the sawing
parameters.

Useful feature: import shapefile.
With the help of 3D diamond analyzing equipment like „Sarin“ is possible to analyze the stone properties and select the biggest or the best diamond yield from the rough stone. (No direct link.)

The Software allows the importing of DXF files and executes the shaping according to the chosen laser parameters.

In green the projection on the surface of the shape of the rough stone.
In white the oval shape chosen by operator to be cut off.
- Shape creation: import of closed outlines from any vector based graphic drawing package.
- Smart saw: for special work and delicate sawing (Power Modulation).
- Parameter change in pause mode.

Construction: High stability aluminium frame with adjustable feet.

Dimensions.
- Working height : 800 mm
- Length of construction : 1.200 mm
- Depth: 700 mm
- Weight: approx. 350 kg

Security.
- The construction is made following the DIN security standard.
- Laser Safety class I : closed, safety working area with security doors.

Services.
- Electricity: 380 Volt, 16 A, 3 Phase.
- Stability: < 0,3 %
- Consumption: 2 to 4 kW maximum.
- Cooling water: 9,5 l/min. (max. 20°C), 5 bar.
- Compressed air: Filtered, dry air flow.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Laser machines - for bruting, sawing and engraving of diamonds - 60.01 Laser machine 1

Fine Work Diode Pumped Green Laser Machine

The Fine Work low loss Diode Pumped Green Laser Machine has been developed especially for diamond sawing, shaping and bruting. The laser have a long resonator in order to have a pulse with enough power to cut in the stone without having the risk of damaging the stones.

The diode pumped lasers benefits from the latest electronic developments. It allows the pulse shaping and power modulation during the whole process in order to minimise risks and adapt the power during the sawing.

Performances:

• The Green Laser Machine will cut up to 40 Carats in 8 hours.
• Thickness of 25 to 30 mm and more may be processed.
• Losses are between 1,2 to 2,0 % depending on the size and the shape of the diamond.

Description of the System.

• Colour flat panel monitor.
• Easy access to the working area.
• Instruction on the computer screen with laser status diagnosis.
• Adaptable standard programmes.
• Rugged construction in aluminium, compact and stable.
• Vision system mounted on the beam exit in order to control while working.
• Double side sawing cassette (Option).
• Shape cutting (Option).
• Parameter change in pause mode.
• High precision linear motor X-Y-Z positioning tables.
• The high precision power supply will control the diode temperature, diode peak current and voltage.
• Due to the very high conversion of the laser diodes the system works on a normal 220 volt plug.
• The total electrical consumption of the system is less than 1,5 kW.
  Laser Resonator.
• Laser medium Nd:YAG crystal.
  This laser unit has been developed for its specific use in the diamond industry.
• Long pulse configuration. Constant peak power configuration at high frequencies.
• The high power laser diodes have a nominal lifetime of more than 10.000 working hours.
• Closed resonator with easy access for diode change.
• Pulse shaping makes pulse modulation possible even at high frequencies.
• TEM00 mode. Higher beam quality and stability. Standard 10 W.
• Power tuning from low power to maximum power. Power monitoring (Option).
• Internal closed loop cooling circuit. Compact design, maintenance free operation.
• Low weight loss (1,2 – 2,0 %) and extremely low breakage level.

Technical details.

Laser Head	Hawk Green 532
Laser medium	Nd :YAG
Pumping	pumping diodes
Pulse generator	Internal Q-Switch
Wavelength	532 nm
Nominal Power	> 12 Watt
Power (6 kHz)	9 Watt
Rep. Range	1 to 50 kHz
Mode	TEM00
M2	<>
Peak power at 30 kHz	30 kW
Pulse width at 6 kHz	90 ns
Stability Pulse to pulse	3 %
Beam divergence	1 mrd
Beam Quality	1,2 M2
Pointing stability	30 µrad
Polarisation	Vertical

X-Y-Z high precision positioning tables with linear motors.

LMX2E	Special rigid aluminium frame with low profile
Weight of X-Y table	42 kg
End contacts	2 inductive PNP contacts on each end
Max. mechanical travel	X: 144 mm / Y: 179 mm / Z: 50 mm
Guidance linearity	± 2µm/250 mm
Smallest step resolution	0,5 µ
Repeatability	± 0,002 mm

Motion Controller.

Motors	HW synchronous motors
Number of axis	3 (X Y Z)
Max. Velocity	5 m/s
Max. Acceleration	100 m/sec2
Motion capabilities	point to point, linear, jog and two axis circular motion modes

Diamond Holders.
Cartridges for multiple vertical sawing, multiple horizontal sawing, multiple double side cutting and single stone holder for special work.

Vision system.
- Camera: High definition colour camera.
- Screen: Flat panel touch screen.

Motion controller.
- Controller : LDS800 stand alone type.
- Number of axis : 4: (X Y Z) +A.
- Motion capabilities: point to point, jog and two axis shape movement.

Standard Software.
Gemsaw Software 4 axis motion controller:
It offers the possibility to operate X-Y-Z table and one rotation axis.

Sawingsoftware.
- The software can perform a straight cut from point 1 to point 2.
- The sawing length is adjustable with the keyboard arrows.
- It is possible to block and unblock the X axis.
- The software supports two cameras with a field of view 1 mm2 and 30x30 mm.
- By choosing the camera 1. it is possible to find a stone, select the right stone and specify the sawing direction.
- By choosing the camera 2. it is possible to inspect the stone or a cut, to find the highest point or center of the stone and log on it.
- Whilst sawing:
- Possibility to interrupt the sawing process, inspect the stone and start again.
- Possibility to interrupt the sawing process, adjust the current depth of the stone and continue the sawing.

With the stone rotation option it is possible to saw the diamond till the specified depth, rotate 45°, 90° or 180° and continue the sawing process. This feature allows sawing the diamond from two sides with less sawing loss.

The Software allows the programming of a V-cut by selecting the sawing angle, exit width and the distance between the strokes and layers. In the properties the V-cut it is possible to select the repetition of the passes on the edge of the V-cut.
One can also choose the shape of the V-cut (centre, left or right). Left and right tilled V-cut has a certain disadvantage: The sawing depth can not be more than 1 - 2mm.

Processing the stones with a bigger depth will result in the laser beam deflection to the left or right side of the stone.

Shapingsoftware.
- A selection of standard forms is available:
- Rounds (circular), Marquise, Pears, Hearts, Ovals, Triangle, Square, Rhomboid (Shield), Custom shape.
- For each shape it is possible to project and adjust the form on the diamond.
- Standard Rhomboid (Shield) shape adjusted to an entirely different form.
- For the sawing of each shape it is possible to specify the V-cut and the sawing parameters.

Useful feature: import shapefile.
With the help of 3D diamond analyzing equipment like „Sarin“ is possible to analyze the stone properties and select the biggest or the best diamond yield from the rough stone. (No direct link.)

The Software allows the importing of DXF files and executes the shaping according to the chosen laser parameters.

In green the projection on the surface of the shape of the rough stone.
In white the oval shape chosen by operator to be cut off.
- Shape creation: import of closed outlines from any vector based graphic drawing package.
- Smart saw: for special work and delicate sawing (Power Modulation).
- Parameter change in pause mode.

Construction:
High stability aluminium frame with adjustable feet.

Dimensions.
- Working height : 800 mm
- Length of construction : 1.200 mm
- Depth: 700 mm
- Weight: approx. 350 kg

Security.
- The construction is made following the DIN security standard.
- Laser Safety class I : closed, safety working area with security doors.

Services.
- Electricity: 240 Volt, Single Pulse, 3,5 kVA, 50-60 Hz (+6%/-10%).
- Stability: < 0,3 %
- Electrical consumption: 2 kW maximum. (Diode pumped laser with integrated cooling.)
- Compressed air: Filtered, dry air flow.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Laser marking and engraving of diamonds - 50.06 Engraving system for Diamonds 1

Diamond Engraving Systems

DiaScribe is a laser inscription software package. The software allows users to create inscriptions of virtually any text or logo on the girdles of polished diamonds.
The system can also be used as an inexpensive stand-alone inscription system.

Diamond Engraving Systems - Possible uses:

• Identify and protect your diamonds by inscribing their serial number or certificate number.
• Brand your company name by inscribing it with your logo.
• Satisfy your clients by inscribing personalized messages on their diamonds.
• Diamond inscription is carried out in virtually any language.
• Use any Windows True-Type font.
• Import any logo or image as „.bmp“, „.jpg“, or „.gif“ file.
• Use the optional Inscription Viewer to check the quality and existence of your
  diamond inscriptions on-screen, without fumbling with a loupe or microscope,
  immediately after inscribing.

Diamond Engraving Systems - Technical Specification:

• Text and logo sizes:
• Maximum: unlimited (depending on the height of the girdle).
• Minimum: ≈ 30 microns high (depending on the complexity of the character).
• Speed (average time for inscribing 10 large characters): 90 sec.
• Inscription line width: 5 microns (0,005 mm).
• Inscription depth: <>
• Engraving and marking areas on diamond: Girdle only.
• Diamond shapes suitable for inscription: Round Brilliant and all fancy shapes
  (some limitations apply to inscribing on extreme square corners).
• Stone sizes: 1 to 28 millimeters in diameter (approx. 0.01 to 70 polished carats)
  with interchangeable lenses: 13-28 mm, 6–15 mm, 4–9 mm, 3–6,5 mm, 1-3,5 mm.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Diamond Marking Systems - 50.05 Marking system 1

Diamond Marking Systems

The highly accurate and fully automatic „DiaMark“™ provides the perfect link between the planning stage and the diamond manufacturing process, marking sawing lines; table, culet, and girdle reference lines; and shape models for bruting.

„DiaMark“™-Z is the ultimate combination, combining the“DiaExpert“™ rough diamond planner with the state of the art laser marking system.

Marks the stone according to a selected recommendation provided by „Adviso“™, eliminating discrepancies between the planning stage and the diamond production process.

• Marked lines are vivid black and easy to see, to enable simple sawing or polishing.
• Extremely fast laser marking provides for increased production and greater throughput.
• Uses a low-power laser, which constitutes no risk to the diamond or user.
• Extremely accurate, eliminating all human and machine error.
• Very high laser reliability due to state of the art fiber-optic technology specially designed for harsh environmental conditions.
• Laser parameters are controllable. This enables optimization of laser performance
  as a function of stone types and type of marking required (saw plane, girdle lines, etc.).

Diamond Marking Systems - Technical Specification:

• Laser power: 500 mW.
• Line width: 10 microns (0.01 mm) or thicker.
• Speed: 0.5 mm/sec up to 4 mm/sec.
• Laser controller: 110V AC or 220V AC. 40VA.
• Dimensions: 58 x 24 x 23 cm / Weight: 15 kgs.

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Analysing and Optimising Systems - 50.04 Analysing and Optimising System 3

Diamond Analysing and Optimizing Systems

„DiaExpert“™ is the leading rough diamond planner used by all the major manufacturers. Its superior diamond mapping technology, combined with the power of „Advisor“™ software is now the diamond industry standard that no diamond manufacturing plant can do without.

• Interchangeable lenses for achieving maximum accuracy across all stone size ranges.
• Analyzses different types of rough diamonds at all stages of planning.
• Advanced vision system and 3D image processing provides superior accuracy and speed.
• Utilizes a cutting edge laser scanner in order to map grooves, holes, and any other concave areas on the rough diamond surface.
• Integral bottom LED light for optimal viewing of rough stone, including internal inclusions.

Diamond Analysing and Optimizing Systems - Technical Specification:

• Stone Sizes: up 1 to 28 millimeters in diameter (approx. 0.01 to 100 rough carats)
  with interchangeable lenses (optional):
  13–28 mm, 6–15 mm, 4–9 mm, 3-6,5 mm, 1-3,5 mm.
• Operating Voltage: 110/220 VAC, 50/60 Hz.
• Dimension: 50 x 19 x 13 cm / Weight: 8,5 kgs

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.

Laser Marking Modul for Diamond working - 50.03 Laser Marking Modul

Laser Marking Modul (for Diamonds)

The use of simple XYZ control mechanism and accurate alignment of the laser systems allows laser marking even without any 3D model construction. For example for girdle marking or table marking where the table titling is not required. Just double click on the location and “GO”.

Of course for tilted and complicated markings, 3D model construction is must. As video is overlayed on the screen with the actual layer marking, it is easy to identify any mistake or misalignment of laser marking. The system is very small and can be easily integrated into your analyzing and planning system.

Perhaps with the help of Local Area Network and data transfer technology, one laser marker can help two or more planning machines. But of course the laser marking accuracy will depend on the mechanical accuracy of replacement of the holder.

Laser Marking Modul - Highlights:

• User friendly approach. No Expertise needed.
• Can even do manual parallel marking without 3D model. (Just click and “GO”.)
• Marking time for one stone less then 30 seconds.
• On machine real view (not frozen view) for accurate alignment of laser marking.
• Very small in size. Easy alignment feature. No expert required. Just reset the
  system and it will automatically recalibrate itself.
• Correct speed for every stone thru programmable speed control.
• Total control on the process and safe operation, adds to the recovery.
• Marking information can be passed on to local area network for offline laser
  marking.

Laser Marking Modul - Technical data;

• Dimension: 455 x 285 x 210 mm (excluding computer system).
• Computer system: Standard PC platform with monitor.
• Supply: 220 VAC , 50 HZ , 1 Phase. Load: 500 VA. Weight: 25 kg (excl. computer).

For more Information:
Tel.: +49-911-8000066 ·
Fax: +49-911-8000077 ·
E-Mail: novex@t-online.de
http://www.novex-diam.de
NOVEX Technology Co.
Germany / 90473 Nuernberg, Victor-Huber-Str. 4.